The machines are bigger, faster, louder and more dangerous than ever before. The safety manuals of every machine are detailed and descriptive to make sure everyone using it has a clear idea if what they are dealing. Be it a computer, a washing machine or an airplane portable fog machine , man administers and runs the machines, and there is always a sense of threat over the one using it.

The facts about Machine Operations

Amputation of body parts burns and shocks as well as other accidents is an everyday happening in factories and industries. Therefore, it is a legal requirement to have all the safety aspects in line and provide the workers with machinery guards to protect them from injury. These guards should be efficient, easy to use and remove, durable, stable and in some cases aesthetically pleasing. Their guards are being used for protecting the workers from high and low risks that they deal with every day.

The Three Accident Areas

Accidents could happen in three areas: point of operation, power transmission apparatus and other moving parts. Hence, the machines should ensure that no part of the worker’s body comes into contact with the moving or dangerous part of the machine. The guards should be secure and not easily tamper with, should not create new hazards and not interfere with the machine’s daily operation.

This equipment is designed using metal, plastic, wire or any material that would be able to safeguard the humans present therein. These guards refer to barriers that help keep the humans away or deducting contact between the two. These machines are being classified into gates, guards, devices, feeding and ejection means as well as distance and location. These factors are necessary. The guards would also help in the prevention of these machines by unauthorized personnel.

Factories and companies usually have huge workplaces that are being crowded with machines as well as humans. People are required to complete the production of a certain commodity or product to assemble, to ensure the servicing of machines, and to fill in the stock. With the use of the machinery guards, mishaps can easily be prevented as it makes the working environment safer for the staff and apparently ensure healthy production.

Textile manufacturing includes a wide range of processing stages such as fiber production, yarn conversion, fabric manufacturing, etc. Spinning yarn manufacturing is the process of converting workable yarn from raw roving. In the textile industry, spinning machinery is one of the most significant components of the entire manufacturing unit. Before moving to top rollers and the spinning machinery components, let’s understand the role and process of spinning in textile engineering.

Spinning Process

In the spinning process, the threads of fibers are entwined together to form the yarn that functions as the major raw material for the entire textile industry. The textile produced from spinning these fibers is ultimately used in manufacturing clothing and other products, which makes spinning one of the most crucial processes in the textile manufacturing process. Some of the common spinning methods are ring spinning, air-jet, and open-end spinning. Prior to the industrial revolution, the cottage industry was surviving on hand spinning techniques.

In this article, we will walk you through Top Rollers, a significant component of high technology spinning machinery, produced by TeraSpin.

What is Top Roller?

Top Rollers are double row ball bearings with a single axle made for ring frames used in cotton, man-made fibers, wool, and blends spinning machinery. Both the ends of the rollers are equipped with specially designed U-style seal, which effectively prevents leakage during machine operation. The rollers are designed to have the required space between the hardened arbors. These anti-friction top rollers are lubricated using TRG 5 grease.